Tomago Aluminium, the largest aluminium smelter in the Asia-Pacific region, faced significant challenges with real-time digital tracking of their production process. The traditional methods used for monitoring and managing aluminium production were inefficient, prone to errors, and lacked the granularity needed for optimal efficiency and sustainability. This led to difficulties in accurately measuring and optimising resource usage, highlighting the critical need for an advanced, real-time observability solution to enhance operational efficiency and drive sustainability.

Jaegersoft partnered with Tomago Aluminium to develop a Digital Twin platform that revolutionised production monitoring. Using IoT sensors installed across the production line, the platform provided real-time tracking of key assets such as vehicles, ladles, and mobile equipment and visualised the entire production process in a digital replica. This innovative system automated data collection and analysis, minimising errors while delivering actionable insights to optimise production efficiency and sustainability.